Product Advantages

More efficiency in the product development process through tolerance compensation systems

Fastening solutions from WITOL ensure more efficiency in the entire product development process. Tolerances already recognized during development as well as the intelligent use of tolerance compensation elements drastically reduce the “Engineered Hours per Vehicle”. An advantage that pays off down to the last screwdriver revolution on the assembly line. The use of WITOL tolerance compensation systems simplifies production steps in a meaningful way, so that no time-consuming readjustment on the vehicle is necessary.

Product Overview

WITOL Product development process
WITOL intelligent tolerance compensation systems

Cost reduction through effective tolerance management

By means of anticipatory tolerance management and the targeted use of WITOLs, components can be deliberately toleranced more generously even at the planning stage. This allows greater component tolerances in the production of individual parts, which in turn enables cost-optimized manufacturing. In this way, our end customers can exploit the full cost optimization potential as early as the procurement of the individual parts in their supply chain.

Tolerance compensation: Higher productivity & lower costs
The advantages at a glance.

WITOL® in construction
  • Higher component tolerances and lower tooling costs
  • Simplified and cost-effective design and parts manufacturing
  • Use for assembly sites that are difficult to access
  • Support for modular construction
WITOL® in production
  • Can be pre-assembled on the unit
  • Corrective action avoidance
  • Higher clock frequency
  • Support for robot assembly
  • Tension-free mounting
WITOL® in the end product
  • High manufacturing quality
  • Precise gap dimensions
  • Recyclable
  • High stiffnesses

Reliability & Process Safety

WITOLs offer high process reliability. They enable robust assembly independent of the worker while maintaining consistent quality. This avoids costly rework and noticeably increases the performance of your manufacturing processes and technical applications.

Optimized production times

WITOL tolerance compensation systems simplify the assembly process even in complex installation situations, can be pre-assembled on the assembly and guarantee high precision with optimized cycle times. This avoids time-consuming corrective measures on the component and measurably increases the cycle frequency of the entire production. WITOL tolerance compensation systems also effectively support robot assembly.

WITOL product quality

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We plan, develop and implement your 100 percent customized fastening solution on the condition of reducing overall costs. In doing so, we offer you the appropriate solutions, economically even for exclusive quantities.

The WITOL principle: Highest manufacturing quality and component positioning to the point

WITOL meets the very high quality requirements of the automotive industry. WITOL tolerance compensation systems enable precise gap dimensions between adjacent components and contribute to a very high quality appearance in the end product. The intelligent fastening solutions allow a tension-free component connection and can be individually developed and produced for the respective application. Deviations at the screw points with tolerances are reliably compensated, which leads to an optimization of the entire manufacturing process.

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Frequently asked questions

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