Fastening the Cross Car Beam
To achieve the highest precision, our tolerance compensation systems are used for fastening the module crossmember, because the considerable size of the support structure sometimes results in large tolerances at the screw points. In addition, a joint gap between the module crossmember and the A-pillars is planned for assembly to prevent jamming during positioning. In order to be optimally connected to the body, the already assembled component must then be positioned with millimeter precision at the bolting points during assembly. The WITOLs ensure that the joint gap and the component tolerances are automatically compensated for during bolting. In addition, the WITOLs can be supplemented with sound insulation or vibration dampers for the instrument panel to eliminate the transmission of engine noise to the interior.
Reliable and precise tolerance compensation even with blind assembly
The bolting of the module crossmembers to the body poses a particular challenge – especially in the area of the frequency struts with the support towards the bulkhead, because assembly here is carried out from the engine compartment. In general, the screw points for fastening the module crossmembers are not fully visible, so there is no view whatsoever of the component. The two components have to be connected here by the so-called blind assembly.
The use of WITOL tolerance compensation elements enables a smooth blind compensation, ensures a precise and process-safe assembly and reliably compensates deviations at the screw points with tolerances. This optimizes the entire manufacturing process.
These WITOLs are used for cross car beam
The WITOL Basic is a proven and standardized fastening system that can be used very well in the area of the module crossmember. It is characterized by high stability and process reliability and has already proven itself in a wide range of applications.
With the WITOL Modular, you can easily put together your desired fastening solution using our modular design principle. In our configurator, you put together all the parameters according to your requirements so that you can realize the optimum solution for your project.
With WITOL Individual, we offer you a fastening solution that is 100 percent tailored to your application and interface. We realize your concept from the initial idea to series production. In doing so, we precisely implement your requirements and develop custom-fit solutions.